Do not overfill your quills. It may seem efficient to load the quill as much as possible so you can weave as far as possible. Like me, you may have to learn this the hard way. A too-chubby quill that has to be coaxed through the shed takes more time and effort than winding a few extra quills. So much for efficiency.
It helps to have an idea of how far the thread on a quill will go. With this information, you can wind a few in advance without ending up with an excess of wound quills at the end of your project. I like to have the next quill ready to go when I am weaving so that I can put the new quill in my shuttle and keep weaving with very little interruption. This is especially helpful when the treadling sequence is tricky, like with the reverse twill in every other large color block on these cottolin bath towels. 3-2-1-6-5-4
How to Estimate Weaving Distance for Filled Quills
1 Start a new quill, leaving a 4 – 5 cm tail on the surface of the cloth. Or, start a new quill at the beginning of a color change.
2 Weave until the quill has emptied. Leave a 4-5 cm tail on the surface of the cloth.
3 Replace the empty quill in the shuttle with a new quill and continue weaving 1 – 2 cm further.
4 Measure the distance from the first weft tail, or line of color change, to the second weft tail. Place a straight pin, in line with the first weft tail, directly under the second weft tail. Measure from the pin to the second weft tail. This is the approximate weaving distance you can expect to cover with a new quill. Notate the quill’s estimated weaving distance on your project notes for future reference.
5 Trim the weft tails close to the surface.
6 Increase accuracy by repeating the process three times, and then use the average as your quill’s estimated weaving distance.
The large color blocks on this bath towel are 14 cm long. A single full quill will weave 5 1/2 – 6 cm; therefore, I make sure I have 2 full quills, plus at least another half-filled quill before I start a new color block section. It’s nice to be able to leave my foot on the treadle while I change out quills, so I don’t lose my place.
May your efforts prove to be efficient.