Tools Day: Warping Slat Spacers

Rag rugs are not finished when you cut them from the loom. In fact, they can fall apart if you are not careful. A rag rug is not secure until warp ends are tied into knots. You need to leave space on the warp between rag rugs to make room for the eventual knots.

One way to leave space on the warp is by using warping slats as spacers. Simply weave about two inches of scrap header after the end of a rug. Then, insert warping slats in alternating plain weave sheds. And then, weave another scrap header. Now, you’re ready to start the next rug.

Warping slats as spacers between rag rugs.
Weaving is finished. It is time to cut these rugs from the loom. Four warping slats are seen between two rag rugs as the rugs are being pulled off the loom.

I leave about eight inches (20 cm) of warp between rugs. This gives me enough length for tying the needed square knots. If you are leaving fringe, add enough to include the desired fringe length. When you insert the warping slats, keep them centered so that they can go around the breast beam and cloth beam without catching on the sides of the loom.

Warping slats are used as spacers between rag rugs.
Full-width warping slats are placed carefully so that they do not extend beyond the weaving width on the right or on the left. This view is looking down on the end of the breast beam.

It is easy to separate the rugs after they are off the loom. Cut between slats using a rotary cutter, with a cutting mat underneath.

Warping slats are used as spacers between two rag rugs on the loom.
Double binding rag rugs are ready to be removed from the loom. The two rugs will be cut apart by slicing the warp between the middle two warping slats.

May you make the best use of your time and tools.

All the best,
Karen

Tools Day: Ski Shuttles

Patterned rag rugs always use at least two shuttles. I often have four or five filled ski shuttles at the loom. A low profile ski shuttle is an excellent choice for weaving patterned rag rugs. Why?

  1. It fits pleasantly in the hand.
  2. It holds a large amount of fabric weft without being bulky.
  3. The wide base glides smoothly across the warp.
  4. The low profile fits easily through the narrower shed of a tight warp that is common for rug weaving. (Beware of ski shuttles that are taller, and may not fit as easily through a tight shed.)
  5. It is slender enough to send it out of the shed to go over or under outer warp ends, when needed.
Basket of ski shuttles ready for the next rag rug!
Basket of ski shuttles that are ready for the next rosepath rag rug!

My ski shuttles are made by Glimåkra, except for the beautiful cherry wood ski shuttle my husband made for me.

Hand crafted cherry wood ski shuttle, and rosepath rag rug just off the loom.
Newly completed rosepath rag rug is ready to be hemmed. Cherry wood ski shuttle is hand crafted by Steve Isenhower.

 

Ski Shuttle Dimensions (Glimåkra Single Ski)
Height: 1 1/4″ (3 cm)
Width: 2″ (5 cm)
Length: 19 1/2″ (50 cm) and 25″ (64 cm)

Why I like low profile ski shuttles for weaving rag rugs.
Weaving width determines which ski shuttle length to use. The shorter shuttle works with any weaving width. The longer shuttle works only for wider weaving widths (30″ or more) and for spaces with plenty of clearance at the sides of the loom. The low profile of the shuttles is seen in relation to the height of the reed in the beater.

 

How to Wind a Ski Shuttle

1 — Hold ski shuttle vertically. Start with one tapered end of the fabric strip coming across the top of the ski shuttle. Hold the tapered end with your thumb while you start winding the fabric strip onto the shuttle with your other hand.

How to wind a ski shuttle.

 

2 — Continue wrapping the fabric strip around the length of the shuttle, straightening the fabric as you go.

How to wind a ski shuttle for rag rugs.

 

3 — Finish winding when you have a tail of fabric remaining.

How to wind a ski shuttle.

May your shuttles be a good fit for your hands.

Happy Weaving,
Karen

How to Begin a Rag Rug

It is not enough to be pretty; a good rag rug must also be sturdy. Four crucial steps give a rag rug the solid foundation it needs to get off to a great start, and to be ready for the strong beat required to make a rug that lasts.

How to Begin a Rag Rug

1 Space

  • leave enough warp to tie and finish ends after the rug is cut from the loom

Assuming there is a sample at the beginning of the warp, leave space after the sample. Leave about 4″ (10 cm) of empty warp. Then, using two warping slats, place one slat in each plain weave shed. The slats act as a spacer, and as a firm backstop for beating in the waste rags. (Leave about 8″ / 20 cm of space between each rug, from header to header.)

How to begin a rag rug. Four crucial steps.
Empty warp is followed by a pair of warping slats, scrap weft, warp yarn header, and beginning of hem. Measurements are marked on twill tape for reference while weaving.

2 Waste rags

  • a place to attach the temple
  • prevent the header from unraveling when the rug is cut from the loom

Weave with scrap fabric strips, 1 – 2″ (2.5 – 5 cm) wide, for 2″ (5 cm). Attach the temple as soon as possible.

3 Header

  • secures the rug weft
  • gives the rug a firm edge

Use warp yarn to weave a 3/8″ (1 cm) weft-faced header. Arrange the weft in small arcs across the width of the shed. Treadle the next shed and beat in the weft.

Weaving header for rag rug. How to.
With temple in place, the header is woven with 12/6 cotton, the warp yarn. Forming small waves in the weft places more weft in the shed, which helps prevent draw-in.

4 Hem

  • thinner rag weave, to be turned under and stitched

Cut fabric into narrow strips, 1/4″ (.5 cm) wide. Weave hem to desired length, with enough to fold under itself for finishing.

–Repeat the four steps in reverse order at the end of the rug.–

How to begin a good, sturdy rag rug!
Ready for the body of the rug! A good, strong beat will not disturb this layered foundation.

It takes courage to live by faith. Courage is the backbone against which life circumstances can push. Faith is knowing God has a higher purpose for the circumstances we find ourselves in. A rag rug with this firm starting point will not only look good, but be ready for a purpose. And so will we.

May you live courageously.

With faith,
Karen