Process Review: From Drawloom to Garment

I warped the drawloom with gray 6/2 Tuna wool several months ago with the goal to make fabric for a reversible vest. The beautiful drawloom fabric turned into dreamy garment-worthy fabric after washing! (See Process Review: Drawloom Jewels)

Weaving garment fabric on the drawloom.

And then I hit two huge hurdles.

Hurdle 1. Fit.

In order to cut into handwoven drawloom fabric, I need assurance that the end result will fit me. My sewing assistant helped me refine a commercial pattern.

My sewing assistant, Miss Fit.
Meet my sewing assistant, Miss Fit.

After umpteen muslins and two or three mock-ups, I finally got the fit I was after. Confidence to cut!

Hurdle 2. Garment Construction Uncertainties.

Do some detail studies, my dear friend Elisabeth said to me. Her advice got me over the insecurity hurdle. A detail study is making a small sample to test a hypothesis or answer a question. I made a list of everything I wanted to know about constructing a vest from this type of handwoven wool fabric. And then, using some of the extra fabric from the sampling at the beginning of the warp, I did a detail study for each point on the list. Twelve detail studies in all.

(If you are interested in seeing my complete list of 12 detail studies for this project, click HERE to send me an email and ask for my “Detail studies”.)

Here are a few examples of my findings:

  1. Zigzag before or after cutting? // Zigzag before cutting, stitch width 3, stitch length 2 1/2
  2. Lapped seams? 3/8”, 1/2”, 5/8”? // Yes, lapped seams, overlap 1/2”, stitch basted line to guide placement
  3. Neck and armhole curves – staystitch with hand running stitches or machine stitching? 1 row or 2? // Hand running stitches, 2 rows
Detail studies for handwoven garment construction.
Detail study testing lapped seams.

From the results of the detail studies I was able to compile a step-by-step garment construction plan. Confidence to sew!

Follow my process pictures of the garment construction to see the results:

Cutting lines marked with basting stitches.
Cutting lines marked with basting stitches.
Cutting lines marked with basting stitches.
Tracing paper is used for the pattern, which allows me to clearly see the placement of the pattern on the fabric.
How to stitch basted cutting lines.
Making an X with the basting thread at the corners. This helps clarify exactly where to stitch and cut. (One of Elisabeth’s helpful tips.)
Preparing handwoven cloth for garment sewing.
Buttonhole twist thread is used for the basted lines. It makes an easy guide for the sewing machine needle to follow. The zigzag stitches are just inside the line.
Sewing a handwoven garment.
Basting stitch on the front side piece is a guide for positioning the lapped seam.
Sewing a vest from handwoven drawloom fabric.
Handwoven vest. Ready for handwork details.
Ready for hand work.
Hand-stitching work by the fireplace.
Two rows of running stitches around the armholes and neck opening.
Blanket stitch on handwoven garment.
Blanket stitch is used to embellish and strengthen the armholes, neck, front edges, and lower edge of the vest.
Blanket Stitch
Completed vest from drawloom fabric.
Completed vest from drawloom fabric.
Reversible handwoven vest.
Reverse side.
Handwoven reversible vest. Drawloom Woven.

May you find ways to leap over your hurdles.

Love,
Karen

Process Review: Leftover Linen Waffle Weave Washcloths

This is the kind of weaving results that makes me giggle like a child. Waffle weave is one of those things I have been intrigued about for some time, and have wanted to give it a try. Will it really buckle up into waffled wrinkles? Will linen do that? Will it be even better than I expect? Yes, yes, and YES. Talk about transformation!

Using linen thrums for weft.
Taken from thrums, each length of thread is added with a square knot, which makes for slow quill winding. And slow weaving, as I untie each knot that comes along, and overlap weft tails in the shed.
Made with linen leftovers. Weft tails cover the surface.
Shaggy thick blue linen weft tails cover the surface.

Everything in these waffle weave washcloths is linen that has been leftover from previous projects. The tail end of linen tubes, quills that didn’t quite get used up, thrums, and threading missteps that gave me skinny warp chains of several meters. The warp is 16/2 linen, but the weft is everything from fine linen threads, to bundles of threads, to coarse linen rug warp. I discovered, as you will see, that the thicker the weft, the more pronounced the wrinkles. The thickest wefts have given me delightful accordion pleats.

Waffle weave washcloths made entirely of leftover linen.
Wet-finished linen waffle weave has a surprisingly soft hand. After hemming, I am trimming the weft tails to 1/4″, leaving a hint that this is made of leftovers.

Please enjoy this process video of the making of leftover linen waffle weave washcloths! Watch to the end to see the squishiness of this unusual cloth.

Don’t think that this is the end of waffle weave. I am already thinking of all the interesting possibilities…

May your best wrinkles make you giggle.

Happy Happy Weaving,
Karen

Process Review: Drawloom Jewels

It is exciting when Maverick walks by. Although he never comes in my drawloom studio, he does stop for a moment to look my way. You’ll see him in the slideshow video below. But what happens inside the studio is even more exciting, especially when it’s time for cutting off!

Drawloom with 16 pattern shafts.
Drawloom, set up with sixteen pattern shafts. I graph out the designs in Excel on my computer. Then, I print out the gridded pattern to use at the loom. I keep my place in the pattern with a magnet and magnet board made for cross-stitch embroidery.

This is Tuna wool, so I expect some shrinkage, but how much? I take careful measurements before and after wet finishing. Besides the main piece of fabric that I’m using for a garment, I have two sample pieces. I can experiment with the samples before wet finishing my garment fabric.

Here are my findings:
Sample 1. Hand wash and air dry.

10% shrinkage in width; 13% shrinkage in length.

Sample 2. Machine wash (3 minutes agitation on a gentle cycle, with a short spin) and machine dry (low setting) till damp, finish with air drying.

13% shrinkage in width; 14% shrinkage in length.

~How to do the shrinkage calculations~
First measurement (on the loom) minus the second measurement (after washing and drying) equals the difference. The difference divided by the first measurement equals the percentage difference.
For example, 50 cm – 43.5 cm = 6.5; 6.5 / 50 = 0.13; 13% shrinkage.

The first sample fabric is softer than the unwashed fabric, but not as soft as I’d like. The second sample fabric is beautifully soft, like a nice warm sweater. So, with confidence, I wet finish the garment fabric—with great results. It’s perfect for the fall/winter vest that I’ll soon be wearing, made from this fabric!

Wool garment fabric from a drawloom.
Like a sweater, this soft fabric will be comfortable to wear.
Making a pattern for handwoven garment fabric.
Muslin pattern for a simple vest. First, I’ll make a vest out of a wool throw, woven on my rigid heddle loom ages ago. Then, I will cut into the new drawloom fabric, with confidence about the fit.

Enjoy this photo show of the drawloom process.

May you enjoy the process you’re in.

Happy Weaving,
Karen

Weaving through The Big Book

It took me seven years of study, practice, and mistakes to complete this rigorous Swedish weaving curriculum! You have been with me through much of it right here. I’m talking about The Big Book of Weaving, by Laila Lundell. I made it through the book, sequentially, page by page, warp by warp. 43 warps in all! Remember the blue 12-shaft double-weave blanket I had on the loom in June? That is the final project in the book.

Handwoven double weave blanket. 12 shafts.
Double-weave wool fabric is ready for wet finishing, where it will be transformed into a soft, cozy blanket.

In the short video below, each completed project is presented in order in our Texas hill country home. Watch to the end to see the blue blanket in all its finished glory.

For nitty-gritty details, check out The Big Book of Weaving tab at the top of the page.

I. Secrets to success:

  • mindset of a student
  • determination
  • eyes on the goal
  • no option other than completion

One loom dedicated to the book.


II. Lessons learned:

  • technique
  • processes
  • planning
  • drafting
  • Swedish practices

Any mistake can be remedied.


III. Treasures gained:

  • patience
  • humility
  • endurance
  • focused attention
  • problem solving
  • creative freedom

Confidence.


IV. Prized perspectives:

  • new experiences
  • delight of dressing the loom
  • wonder of cloth-making
  • fresh ideas
  • joy of discovery
  • knowledge and understanding of the loom

Getting lost and absorbed in the whole process of weaving.

V. Favorite project: Old-Fashioned Weaving / Monksbelt (at 4:46 in the video)

Are we determined students of heavenly things? Oh, to know God’s will! Study what’s written, don’t lose heart, eyes on the prize, no option besides completion through Jesus Christ. One life dedicated to know him. Day by day, warp by warp, the Grand Weaver teaches us. We can know God’s will.

May you be a lifelong learner.

Happy Weaving to you,
Karen

Tame the Wool

I am in Germany this week, but before I left home I started the blue wool blanket. Twelve shafts and twelve treadles is challenge enough. Double weave with a sett of 5 EPC (12 EPI) per layer in 6/2 Tuna wool adds to the challenge. This wool stubbornly clings to itself in this sett. I don’t care to fight defiant wool to get a clean shed on every treadle! I could re-sley to a coarser sett. But I want to keep the sett as is, as written for this project in The Big Book of Weaving, by Laila Lundell. Cowboy Magic to the rescue! I discovered this horse mane detangler when I wove a mohair throw a few years ago. It rinses out nicely in the wet finishing. It worked magic for me at that time. Now, with a small amount of slick detangler on my fingers I can tame these blue wool fibers. Voila! No more fighting to get a clean shed.

Cowboy Magic to the rescue to tame wool yarn double weave.
Twelve treadles means clearing and adjusting the shed twelve times just to get started. Before Cowboy Magic, I had to run my hands through the shed to clear it each time. That’s asking for trouble–and skipped threads all over the bottom layer.

Now I have something to look forward to when I get home.

Blue wool double weave blanket on 12 shafts.
Twelve shafts gives me three blocks in this double weave small blanket. I think it will be a very pretty addition to use in our little Casita Travel Trailer on cool evenings.

May you eliminate unnecessary fighting.

Weave Happy,
Karen